Saturday, December 13, 2008

Custom Closet

I just finished remodeling a custom closet, and now I'm onto another one!

In this case, the entire house was gutted, down to studs, inside and out. So I essentially started with a blank slate. Once again, I was bidding against a local firm which claims to build 'custom' cabinets, but which does not do closets in real wood. They also could not meet one important criteria for this project: seamless panels 9 feet tall.

This closet has 9 foot ceilings and the client wants to get the most out of the space by running the cabinets all the way up. But since plywood is only readily available in 8 foot lengths, this creates a problem.

Typically this is handled by stacking panels or cabinets, leaving a visible seam, which is sometimes covered with a very obvious pieces of molding. In this case I will use two approaches. The first is stacking. In several areas, the panels are covered partially by cabinets, so the seam will be hidden. I can get solid wood for the face frame 10 feet long, so that will be seamless. Problem solved.

I four places, part or all of the panel will be visible from floor to ceiling. In these cases I will use wood veneers on the exposed face of the cabinet. Not rocket science, but time consuming as each panel will need to be pressed in the vacuum bag for 4-6 hours.

Like the last project, this one will be built in parts and assembled on location. But in this case, each of the parts is more complex.

Instead of 3/4" plywood panels with edge banding, each vertical divider is a torsion box of 1/2" plywood 2" thick, which will have a 3/4" face applied to the front. This will give everything a more substantial look.

The upper cabinets are all true cabinets, rather than just shelves, and will have doors which flip up toward the ceiling.

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